Complete Bulk Material Handling Solution in Paint and Color Industries
For Major Raw Material Handling Station
Raw material receives in 25kg, 50 Kg, 100Kg, 1000Kg Bag charging Station and Tanker. So we offer Automatic Bag cutting machine for small Bag charging and for Big Bag we offer Big Bag Unloading station. For Tanker we offer automatic Tanker unloading system. So that raw material will be stored in a Storage Silo.
Silo Storage And Tanker Unloading System
Wheat Flour tanker will be discharged pneumatically in order to be able to empty the tanker efficiently, discharge quickly enough, and sends the product to a silo. Storage Silos are designed to maximize space, efficiency, and sanitation, while minimizing cost and product contamination.
Sieving/Shifter
Gyro/Linear motion shifter will remove the foreign particles from the raw material. It works on the principle of gyratory vibrations.
Grinding
Sugar Grinder can grind the crystal sugar into the fine sugar in the fineness range of 80-200 MESH depending on the customer requirement. Given the highly hygroscopic and sticky nature of the sugar, we recommend using conditioned air while its grinding. To avoid stickiness and lump formation dehumidified air is used while grinding and conveying the sugar.
Dilute Phase Conveying System (Vacuum Conveying)
Vacuum conveying Dilute phase pneumatic conveying facilitates conveying of materials from Grinding machine and Vibro sifter discharge to storage hopper. As it is a closed loop conveying, no material spillage and dust nuisance occurs.
Storage Hopper With Dust Separation Unit
Wheat flour and fine sugar is stored in storage hoppers and air gets separated out through dust filters ensuring 99.9% yield with no dust emission.
Weighing And Batching
Weighing Hopper mounted on Load cells ensure that precise quantity of material is discharged into the dough mixers controlled with total automation and accuracy.
Control & Monitoring
We integrate entire plant on various control systems based on SCADA, PLC, MCC etc. for accurate field monitoring.
Safety And Hygiene
Sugar being dust explosive in nature, utmost safety is provided by using explosion protection devices like rupture disc, explosion protection valves, isolation valves etc. Our Plants are designed to comply GMP, HACCP, BRC, KOSHER, HALAL standards.
Mixing & Blending
We offer Dough Mixer/ Plough Shear Mixer to mix Wheat flour, Fine sugar, Vegetable Oil and other minor ingredients for Dough preparation.
Benefits of Mixer:
• Short mixing time enables reproducibility of batches
• Maximum mixing homogeneity
• No product damages
• Low Maintenance
• High uptime
• Sampling arrangement